Balboa BP7 4.0kW Spa Control Retrofit Kit with TP500 – G6405
Balboa BP7 4.0kW Spa Control Retrofit Kit with TP500 – G6405
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Balboa BP7 4.0kW Spa Control Retrofit Kit with TP500 – G6405
Upgrade an aging spa control system with the Balboa BP7 G6405 retrofit kit, featuring a 4.0kW flow-through heater and TP500 topside keypad. This kit brings the control system and keypad together, making it a practical replacement option for many discontinued spa controls.
Not sure if it fits? Send Whirly Bros photos of your existing control-box label, topside keypad, and pump labels. We’ll help check compatibility before you order.
What’s Included
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Balboa BP7 control system with 4.0kW flow-through heater
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Balboa TP500 topside keypad
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TP500 keypad overlay
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Keypad adapter plate
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Spa light cord
Will This Replace My Existing Spa Control?
The BP7 can replace many older Balboa VS and EL control systems when paired with a compatible topside keypad, such as the included TP500. It may also suit other spa control retrofit applications after checking the equipment and installation requirements.
Compatibility depends on your spa’s pump speeds and voltages, circulation system, blower, accessories, plumbing, and available mounting space. Existing equipment cords or plumbing may require adaptation.
Replacing an older keypad? Check the TP500 dimensions and adapter-plate coverage against your existing opening before ordering.
Specifications
| Feature | Details |
|---|---|
| Manufacturer | Balboa Water Group |
| Kit part number | G6405 |
| Control platform | BP7 |
| Heater | 4.0kW flow-through |
| System voltage | 230V |
| Included keypad | TP500 |
| Application | Hot tub and spa control replacement |
| Equipment configuration | Must be selected to match the spa’s equipment |
Before You Install
The BP7 must be configured for the equipment connected to it. Pump and accessory voltages, equipment connections, heater alignment, and electrical supply requirements must be verified during installation.
Installation should be completed by a qualified spa technician or electrician following the instructions supplied with the system.
Frequently Asked Questions
Does this kit include the keypad?
Yes. The TP500 keypad, overlay, adapter plate, and spa light cord are included.
Can I reuse my existing pumps?
Often, provided their voltage, speeds, current requirements, and connections are compatible with the selected BP7 configuration. Send us your pump-label photos for help checking.
Can I keep my old topside keypad?
Compatibility depends on the keypad model. Older VS and EL keypads generally require replacement with a compatible BP-series interface. This kit includes the TP500 for that upgrade.
Is this a direct replacement for every spa?
Fitment varies. Configuration changes, equipment cords, keypad-opening adjustments, or plumbing modifications may be needed.
Need help choosing the right replacement?
Contact Whirly Bros with photos of your control-box label, keypad, and connected equipment.


